Machinery Equipment Rebuilder's
All types and mix of reducers Like Parallel, Shaft Mounted, Right Angle Drives, Planetary Drives, Worm Drives, Cone Drives, Single, Double, And Triple, reduction All Cuts And Types Of Gears All Makes And Models Foreign And Domestic Gear-Boxes

Gearbox Repairs

M.E.R is a complete gearbox repair facility. We do bearing replacements to complete overhauls. We have the capability to manufacture gears when OEM parts are not available. M.E.R will determine a cost-effective and high quality repair of your gearbox.

Premature Failures If your gearbox is failing before the expected life, please let us know so that we can work with you to extend its life. We will use your information and examine the unit for items such as pitting, overload, misalignment, fatigue, and soft foot.

Upgrade Your Gearing Recent technology (within the last 10 years) has allowed us to give our customers the full benefit of better gearing. Gear quality is normally increased on older gearboxes through the use of CNC Form grinding. Form grinding improves gear contact by allowing for tooth form modification.

M.E.R machining capabilities support large components with horizontal turning capabilities up to 260′ in length and 62″ swing, and our large Scheiss VBM has the ability to turn 40′ diameter. For larger volume and smaller turning requirements, our Mori Seiki CNC lathe is able to efficiently handle these production needs.

Extruder Gearbox Repair & Rebuild Services

Brands: Davis Standard, Flender, Siemans, Gloucester, Krauss Maffei, Eisenbeiss, Egan, Sterling, Berstoff, Philidelphia, Mixer, Farrel, Falk, Link Belt, Horsburgh and Scott, NRM, Coperion, Maag, PSI, Eaton, Welding Engineers, Thyseen, Henchel, Durramax, Werner Pflieder, American Kuhne, Lufkin and many more.

One gearbox picture is worth a thousand words

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MER will get it DONE!

We offer repairs to equipment that is considered obsolete and unrepairable. Our vision has taken us from a once small job shop to a now driving force repair facility having state of the ark machinery
Repair of Bridge Drive Gear Case for the Steel Industry Our ability to handle large components, along with our expert gear box knowledge, brought this client from the steel industry to our facility. This repair project required us to repair and rebuild the bridge drive gear case on a crane that moves steel slabs. To make the repairs we applied MIG welding to repair cracks, and buildup bores. We then used our CNC machining capabilities to re-machine the bores to print specifications, machine the ring seal for output shaft, and ream the holes. We then assembled the gear case with all new hardware, re-plumbed with all new plumbing and lube lines, installed bearing seals, pressed gears on shaft, installed idler wheel assembly, and aligned and installed seal ring. This 8.5′ high x 9′ long x 4′ wide gear case was sandblasted before we applied a coating Signal Yellow Paint upon inspect and test runs we delivered this repair to the customers facility near Tulsa OK
Gearbox Repairs‚Äč

Industrial Gearbox & Speed Reducer Repairs

Gear Cutting – We produce some of the finest spiral bevel gears in the world delivering enhanced performance and strength. Bevel Gearing Known for producing some of the finest spiral bevel gears in the world, MER delivers an enhanced level of performance and strength. The exceptional quality of our gearing maximizes load-carrying capability with minimum vibration and lower noise levels – at extreme velocities. With the largest spiral bevel cutting equipment in North America, Machine Equipment Repair offers the rare ability to produce gears of all sizes, including the largest sized gears used in mining applications and curved tooth spiral gears up to 180 inches in diameter. And we’re the only gear company to induction harden spiral bevel teeth. All our gears are produced on equipment from Gleason, the world’s foremost manufacturer of machinery used to generate bevel and hypoid gears.
Gearbox Repair

Enclosed Drive Gearing

With the latest design and manufacturing technology, our Keystone Series of enclosed drive gearboxes offers the advantage of carburized, hardened and ground gearing in the wide range of sizes and  features. Made of heavy duty cast iron or fabricated steel housings, they offer both strength and integrity. Our engineers also specialize in drop-in replacements and can recreate an existing gear drive for a precise match, or we can design a new gear drive to fit customer specifications.

Custom Gearing

With almost 90 years of experience in gear drive manufacturing and repair, we bring our history of expertise in the industry to custom gearing. We apply it with precision down to the micrometer or fraction of a millimeter to meet the tightest tolerances and the highest quality standards. Our hobbing capacity is up to and exceeds 180" diameter, and our internal and external shaping capacity is up to 160" diameter.