Crusher Repair
- Field-service Tech
- Heat applied in furnace to reveal fractures
- Apply dye to indicate extent of fractures
- Air-arc used to melt away the fractures material
- Material is excavated to a depth past the fracture
- Dye is again applied to determine if the crack is excavated
- Heat is applied again in the furnace
- The part is transferred to an appropriate welding station and material is filled in
- Heat is maintained for quality weld
- Depending on the repair needed, we use CNC Machines, Lathes and Vertical/Horizontal Mills to do a rough cut
- We check the welds and inspect for fractures
- We carefully machine, mill, and cut the surfaces to OEM specifications
- We ensure precision with frequent micrometer inspections
- Machining and measuring continue until the part conforms to OEM specifications
- The repaired part is returned to the furnace to relieve any stresses between the original part and the new material added in the repair
- Micrometer measurement
- Bore alignment checks
- Visual
- Test run complete machine, if applicable
- Documentation of the repair
Rock Crusher & Screen Repairs / Rebuilds
Specializing in the mining and construction industries, Machinery Equipment Rebuilder’s offers crusher and screen repair services. Repairing and rebuilding full machines as well as all components, we utilize a full machine shop, featuring a 120 in. lathe, 4-axis milling up to 90 x 72 in., a 600 ton press, key seater, honing, grinding, and sub-arc welding equipment, to rebuild or repair crusher parts including cones, heads, rotors, jaws, and feeders. We also offer on-site and field services.
Additional capabilities we offer include wedge plate and bowl and adjusting ring thread re-manufacture. All parts can be rebuilt to original factory specifications. Contact us with the details of your crusher repair requirements for more information.
Crusher & Screen Repair Capabilities
- Symons
- Nordberg
- Metso
- Svedala
- Sandvik
- Eljay RC & RCII
- Cedar Rapids
- JCI
- Pioneer
- Svedala
- Cedar Rapids
- Heiwitt Robbins
- Baxter
- Metso
- Hartel
- Universal
- Cedar Rapids
- Boringer
- Pioneer
- Svedala
- Metso
- Cedar Rapids
- Terex
- JCI
- Telesmith
- Heiwitt Robbins
- Trio
Capabilities
Bonnet Support Skirts Rebuilt to Factory Specs
Bowls & Adjusting Ring Threads Re-Manufactured
Bucket Repair & Rebuild
Complete Machine Shop
Completed Cones Rebuilds
Crushing & Screening Repair & Service
Electric Motor Sales & Services
Fabrication & Welding
Gear Boxes
Generators
Hydraulics
Jaw Rebuilds
Large Component Rebuilds
Mechanism Exchange Program
Pumps
Rotors Rebuilt
Screen and Feeder Mechanism Rebuilds
V-Seats Rebuilt to Factory Specs
Wedge Plate Re-Manufacturing
Industry Standards
Coal Mining Industries
Colorado Mining Association
NTMA
Rocky Mountain
Society of Mining/Metallurgical and Exploration Engineers
Veteran Owned
| Vertical Lathe Diameter | Up to 120 in |
| Lifting Capacity | 50,000 lbs |
| Width | Up to 35 ft |
| Length | Up to 22 ft |
| Horizontal Diameter | Up to 66 in |
| Milling Capability (4 axis) | Up to 90 x 72 in |
| Press Capability | Up to 600 tons |
| Tolerance | +/- .0005″ |
| Production Volume | Low Volume Prototype |
| File Formats | All Others MasterCam SolidWorks |
